Thursday, April 12, 2012

Fiberglass & Plastic Garden Planters


    Readers of my blog are aware of my focus on products created with sustainable design principles that give excellent value for money and the effort that goes into bringing vibrant gardens to barren urban spaces in need of their beneficial cooling and air quality enhancing properties.  






     While I created the square and rectilinear wooden garden planters sold by DeepStream Designs, there are other design and material options available from DeepStream as a national distributor of Tournesol Siteworks products for the past six years. Tournesol has an extensive product line of very high-quality commercial planters that have been used by Landscape Architects and commercial landscapers for more than 30 years.  




     If you need more options in terms of form and style, three of the best alternatives to wooden garden planters are fiberglass (and fiberglass reinforced plastic FRP), glass-fiber reinforced concrete (GFRC), and LLDPE - a form of plastic. However, products manufactured with these materials run the scale from virtually worthless to the quality that Landscape Architects specify for signature projects.  





     There are a lot of considerations that go into choosing the right planter for a particular location including: form, root ball heating, and drainage, as well as the inherent limitations of materials and construction methods.  You will find a detailed discussion of the issues with a lot of supporting pictures in my 2010 blog entry, Garden Planters, so I'll not repeat them here.  

Fiberglass is an excellent lightweight material with which to create interesting planter forms.  Fiberglass planters that have the outer gelcoat infused with metal, which oxidizes over time, have long been a favorite of mine for their understated elegance.  You will find a myrid of forms and sizes available on the DeepStream website, and while there are four metal finishes, my favorites are the copper and bronze.






The Fiberglass planters we distribute are manufactured by Tournesol with expensive polyester-based fiberglass like we use in yacht construction, where the hull has constant exposure to water. This Fiberglass Reinforced Plastic, FRP, is fabric hand-laid in open molds, not the inferior and very weak chopped fiberglass sprayed into molds by many other manufacturers.






Fiberglass is a lightweight, strong material made up of layers of polyester resin alternated with woven fiberglass mat.  The strength and durability of fiberglass depend upon the number of layers of resin and mat, and the weight of the mat. Because these planters are designed to withstand being outdoors, Tournesol typically uses the heaviest mat available and applies at least one layer more than most other fiberglass manufacturers.  To ensure the longevity of the planters, they are waterproofed with an additional layer of black gelcoat resin inside. 






Another light weight material appropriate for even large commercial-grade garden planters is LLDPE.  LLDPE, linear low-density polyethylene, is a highly versatile plastic material known for its chemical and tear resistance.  Tournesol uses it for their rotationally-molded planters, and DeepStream uses it for its standard planter liners.






LLDPE is non-polar, which gives it great chemical resistance, but also prevents paint from adhering to the surface unless specially treated.  This lends the material a degree of graffiti-resistance.  For this reason, while black planter liners can be made from recycled material, planters must be made of integrally colored virgin material and pigments.  Our long-term testing shows that polyethylene exhibits very good environmental resistance when treated with a UV inhibitor as these products are.






Before I started building wooden planters, I chose Tournesol's Seacrest planters in LLDPE for palm trees on the roof top garden of a building that I developed and now live in.  The planters are eight-years-old now, and they look as good today as the did upon arrival.  These strong double-wall planters have even been through a couple of hurricanes and, as you can see, the trees are doing very well.
                    



This 48" diameter by 30" high double-wall 15 cu ft LLDPE planter shown above weighs in at only 150 lbs empty and is manufactured by Tournesol Siteworks.  


Where heavier weight is an attribute not an liability, as in streetscapes, don't overlook planters made with GFRC, fiberglass reinforced concrete.  GFRC, 6-7 time heavier than FRP, has the look of concrete, without the weight, and it's even more durable.  






By adding long-strand glass fibers and woven mat to concrete, the strength of the material increases so the thickness can be decreased. This decreases the thickness by 60% (from typically 3” in cast concrete to 1” in GFRC) which directly reduces the weight by the same amount.  Just as important, the fiberglass eliminates the steel rebar that eventually rusts and breaks the planter apart from inside through a process called spalling as the rusting metal expands.

                                 

There are two primary reason to choose GFRC planters.  First, they are very strong and rigid, and second, they offer the aesthetic choice of the two different finishes – travertine and acid etched.  The travertine finish has a rustic, puckered appearance.  The acid etch has a consistent, fine sand texture.  From one base material color, the two finish colors will vary because of the sand and aggregate exposed. All colors are integral to the material, so will effectively hide chipping and scratching.

Saturday, March 31, 2012

Container Gardening: Spring Conditioning

Perennial plants grown in containers have special needs.  Now that it’s spring here in Miami, I’ve noticed that it’s well past time to repot some of my smaller ornamental plants that I’ve not tended to in about 5 years.  Their stunted growth and lower rate of blooms cry out for attention.

As regular readers of my blog know, I do not profess to have a green thumb, and have killed more than a few plants in my time as an accidental gardener, and a lazy one at that.  But I’m not afraid to experiment, and find that to be as fun as I find sitting amongst the beauty of my plants rewarding. I appreciate receiving feedback about what I’m doing wrong and what you find works so that I can improve my garden.  Here is what I am trying this year. 

The primary need for these plants is to remove them from their containers occasionally, alleviate their root bound condition, give them some fresh potting medium, and ensure that their drainage is functioning efficiently. With a straight-sided or flared liner or pot, this is a straightforward proposition requiring just a few tools: A long serrated knife, perhaps scissors, a tarp, a broom, and dust pan.



As for materials, rubber mulch from recycled tires is a new material I’m using this year in my drainage plan for ornamentals, but not in my herb or citrus garden planters.  Rubber mulch is very light weight when compared to pebbles or gravel used in traditional drainage plans, so it’s perfect if you do not have a high load rating on your balcony or rooftop and you don’t need the weight of gravel to keep your pots from tipping in high winds.

I’m using it to fill the bottom of my pots and liners up to the level above the top of my drain, about 3”-4”, after I put in DeepStream’s drain pads (drain board, Bio-Barrier to prevent root blockage, and geo-fabric sandwich) in place over the drain hole and cover that with 4” of Paver Base (very coarse 2mm sand).



Your potting medium will depend on your climate and your plants, as well as the type of drainage and watering system you’re using.  We use drip irrigation and mist sprayers on timers so I use a fast-draining medium to which I add pearlite and paver base to further increase drainage rates.  For watering, I have installed micro valves on every planter so that I can adjust the rate of watering on each to the point that water does not seep out the drain except when we have heavy rains.



OK, come on out and get your fingernails dirty! 
Tom Boyce

Tuesday, March 27, 2012

Selecting and preparing a container garden planter liner for proper drainage


DeepStream’s advice for garden planter liners & planting containers

1st Consideration: Liner shape and drain placement
1.   Tapered shape makes for easy repotting and saves money shipping.
2.   Rugged commercial grade 3/16" walls from UV-stable, 100% pre-consumer recycled low-density polyethylene will last decades and unburden landfills.
3.   Side wall, not bottom drain, aids drainage and is threaded for proper drainage and drainage systems accessories required by some locations.
4.   There is a water reservoir below the drain for the tap root while providing a place for “fines” or clay to settle to prevent drain blockage.




The second step in drainage is starting with the right soil mixture
1.   You want your container to drain well and be moist but not hold water, do not use “dirt” and any material with clay which will block drains.  Perlite is a good light weight additive as is very coarse sand if you need weight to prevent toppling in high winds but not fine “beach” or “mortar” sand.

The third consideration is filtration and root blockage
1.   geo-textile fabric and drain board to provide filtration and space over drain.

2.   BioBarrier (TM) with a plastic-embedded non-systemic herbicide, with a lower toxicity than table salt or aspirin, that creates a 2″ thick root deflection zone around the drainage material by preventing root cell tip division. The product, guaranteed effective for 15 years, has been used as a weed control system for more than 35 years in agriculture to prevent weed growth between row crops.  Drainage pads place it over the drain hole.

3.   To prevent clogging you need to slow the water so that the fines in the planting medium settle to the bottom and not onto the filter medium. This is an integral part of the drainage system. Traditional pea gravel is too large and the water will flow rapidly to the drain and clog it with fines.  Fine sand will flow too slow and form an impenetrable layer clogging with fines. 

It is best to use a 2 to 4 inch thick covering of very clean, very coarse sand of between 1 and 2 mm particle size mounded over the drain filter.   For reference, the wire of a medium paper clip is 1 mm. “Paver Base” is an acceptable readily available alternative from most large home improvement stores and will work in our planter liners with a side drain as the well below it provides a place for fines to settle.




Tuesday, November 22, 2011

Large lightweight multi-section garden planters for rooftops and balconies

Lightweight and cost-effective, multi-section garden planters by DeepStream Designs can help integrate green rooftop and balcony landscaping into more projects.

Reducing the weight of structural components allow for more plants and planting medium. The structural integrity of DeepStream’s planters are guaranteed to last for decades and the marine finishes keep them looking great.



DeepStream has two systems of proprietary lightweight aircraft aluminum extrusions to provide structural frames for wood or recycled plastic lumber that will last for decades.





This modular system allows for long straight runs of unlimited length, accommodates right-angle corners, and can include gates, trellises, privacy walls, railings, large panels, or any combinations of features.




Designed with modern architectural lines, these modular planters are available in standard 21”, 31” & 42” heights, with economical custom options available.




Engineered to last for decades, DeepStream’s lightweight garden planter systems use separate internal liners and filter packs that prevent drain blockage.






The liner-within-a-planter design not only provides a crucial thermal break to prevent root ball stress, but they also facilitate hiding irrigation, drainage, and lighting infrastructure








Planters are quickly assembled on site by even inexperienced sub-contractors using just a screwdriver. Landscape contractors can pre-plant liners to speed installation while reducing labor, cartage, and clean-up.





Each project has custom assembly instructions using keyed versions of your drawings and photos of your actual planters taken during test assembly at our manufacturing facility.



Your project is manufactured, erected, labeled, disassembled, bundled, and crated to allow for cost-effective delivery to even the hardest to reach construction sites.
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Thursday, February 3, 2011

Garden Planters: The Ultimate Recycling Statement

 How Green does your garden grow?

In keeping with DeepStream Designs’ mantra:  ”Reduce, Reuse, Recycle,” I wanted to create a planter and recycling bins with the lowest impact on the environment that I could for our commercial clients that are working on projects striving for LEED certification.  They turn out to be perfect for residential use too.



Recycled plastic garden planter liner alongside a garden planter made with recycled cardboard 

LEED (Leadership in Energy and Environmental Design) is a Green Building Rating System, developed by the US Green Building Council, which provides a suite of standards for environmentally sustainable construction.
Recycled cardboard phenolic lumber

L - R: Tropical Hardwood, 3 year old teak, Aged Hardwood
Aged Hardwood, Tropical Hardwood, plantation- grown Lyptus wood planter 18 months old




To that end, DeepStream Designs is now building planters with the same sophisticated design as the Mariner planter using HDPE plastic lumber made from 100% recycled milk jugs and also planters from Phenolic resin and 100% recycled cardboard.  The LEED Commercial Collection is a no-nonsense “set and forget it package” perfect for restaurants, commercial installations and residential projects where minimal maintenance is as important as aesthetics.

As with all planters, the plants themselves help cool the earth,  cleaning the air by producing oxygen as they convert and trap carbon.  In addition, the Commercial LEED Garden Planters I designed for DeepStream reduce man’s impact on the environment because:

It’s RECYCLED and RECYCLABLE!
  • Using recycled plastic  or cardboard “lumber” planks eliminates the cutting of trees and uses far less energy to ship and manufacture.
  • The plastic lumber DeepStream uses is made from recycled post-consumer HDPE (high-density polyethylene) from milk jugs and other polyethylene packaging that might other wise be destined for landfills.
  • The planter and recycle bin liners are also both made from pre-consumer LDPE ( low–density polyethylene).
  •  Aluminum legs and straps, along with plastic components are 100% recyclable.
Maintenance Free!


  • Recycled plastic lumber and cardboard  never needs to be painted, oiled, or stained and won’t rot, splinter or split.

  • Proprietary extruded legs of 6063-T5  aluminum are finished with a durable etched marine anodized finish and HDPE non-scuff feet.
  •  Stainless steel fasteners are installed with dialectric paste to prevent corrosion.
  •  Modular design facilitates easy repair should a product be damaged.   Recycle the damaged piece and receive a replacement piece at DeepStream’s manufacturing cost, using their Core Replacement Program.  Don’t throw away that valuable product!
Colors won’t fade
  • Ultra-violet stabilizers used in the lumber ensure colors look as vibrant decades from now as they do today.
Cost Effective
  •  Working with 100% recycled plastic and cardboard lumber not only reduces production costs, but it also requires NO MAINTENANCE, reducing the life-cycle-cost of ownership over time compared to wood Garden Planters.
While the 100% recycled cardboard and plastic lumber I have specified for DeepStream is still full 3/4″ thick tongue and groove planking with a simulated wood grain, and only a few cents a square foot less than natural hardwood lumber, several aspects of Commercial LEED Garden Planters and Recyclers reduce the manufacturing cost without cutting quality so that DeepStream can pass along the savings to its customers:
  • Planter Boxes and waterproof liners with drainage are stocked in specific sizes to eliminate waste.
  • Planing, sanding, and hand-rubbed finish are eliminated taking hours off of production time and saving energy.
  • Optional drain attachments with overflow control on the liners allow  planters to be used in any interior or exterior installations.
  • Planters with liners ship fully assembled, just add dirt, or they can be dissembled for shipping or flat storage in 15 minutes.

Tropical Hardwood Grain: recycled plastic lumber

Aged Hardwood Grain: recycled plastic lumber
Ipe Brown 100% recycled plastic lumber atop of natural Ipe



DeepStream LEED 100% Recycled Plastic Ipe Brown Planter

DeepStream LEED 100% Recycled Plastic Ipe Brown Planter

DeepStream LEED 100% Recycled Plastic Ipe Brown Planter

Modular Solid Wood Garden Planters

Garden Planters: Modular construction makes durable custom engineered planters affordable


DeepStream Design’s modular planter design means that any aspect of the planter can be customized for any location.  Whether it is material or size, almost any special need can be accommodated in a form that will last for decades for the lowest possible lifecycle cost.


This planter, atop a boutique hotel in Miami Beach's South Beach Art Deco District, will form a privacy wall of a penthouse suite instead of a traditional railing. The wood facade will hide drainage, drip irrigation, and the commercial grade plastic garden planter liners. This engineered system by DeepStream Designs will last decades for the lowest total cost of ownership for the hotel owner.



three section modular solid wood garden planter with three waterproof liners inside




Modular garden planters can be stand alone or joined together in any rectilinear shape including L or T formations of equal or unequal hight, this one is 4 sections long



Here are some pictures of garden planters, part of a larger project, where the Designer needed 12” subwoofer hidden in the planter.  Using a longer extrusion, for a higher leg, we were able to place the subwoofer under the planter liner.

finished garden planter with liner and hidden stereo speaker in a watertight enclosure

looking down into the garden planter at the speaker enclosure, with drain hole, before the planter liner is added

the waterproof speaker enclosure meets the manufactures volume specifications even with the drain hole through it

constructed of marine fiberglass and resin this garden planter liner will last a century even with impact from gardeners shovels

looking down into the finished liner before the drain hose is inserted through the speaker enclosure below